Advanced Imaging and Sensing Hardware Solutions for Predictive Maintenance & Process Control


World class sensing and imaging solutions that pair with MSAI's AI-powered software to continuously monitor critical assets and processes in industrial facilities.

Thermal Imaging Solutions

Dynamic Fixed-Mounted Infrared Cameras for Continuous Monitoring Applications

MultiSensor AI offers a dynamic range of advanced thermal and optical gas imaging cameras, designed and manufactured by its subsidiary Infrared Cameras, Incorporated, or through its various partnerships with other thermal camera manufacturers. MSAI's thermal cameras are available in multiple configurations, from lower resolution models suitable for basic equipment monitoring to high-resolution cameras that provide detailed thermal images crucial for detecting subtle anomalies in complex machinery. Each camera model also offers different field of view options, enabling precise targeting and comprehensive coverage, essential for effective predictive maintenance. This flexibility allows users to choose the optimal hardware setup based on their specific requirements, whether they are monitoring large production floors or focusing on high-detail components.

MSAI Cloud's software leverages the data captured by these diverse cameras to perform detailed analyses and predict potential asset failures an output deviations.  Whether installed in compact internal spaces or used to oversee expansive production floors, these cameras ensure that all thermal events are meticulously captured and analyzed. The integration with MSAI Cloud not only maximizes the utility of the thermal imaging data but also empowers maintenance teams with the tools necessary for preemptive action, ensuring machinery reliability and operational continuity.


Thermal Imaging Options

  • FMX 700 for Indoor Applications
  • FMX 700x Dual Vision Outdoor
  • Apex 300 for Close Proximity Applications
  • DetectIR for Asset and Facility Monitoring Applications

FMX 700 for Indoor Applications

The FMX 700 is a premium fixed-mounted infrared camera, developed by MSAI subsidiary, Infrared Cameras Incorporated. The FMX 700 is ideally suited for continuous monitoring applications in indoor working environments, where high resolution video and maximizing temperature data points are priorities.

Technical Specifications:

  • High quality, 640 x 512 pixel resolution
  • Leading temperature accuracy of ± 2°C (± 3.6°F) or ± 2%
  • Suitable for measuring temperature ranges of -20°C to 550°C (-4°F to 1022°F)
  •  Capable of monitoring multiple regions and applications with its 22.8° x18.4° field of view

Download full product specifications sheet here.

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Industrial Thermal Management System

The Industrial Thermal Management System, developed by MSAI subsidiary, Infrared Cameras Incorporated, is medium resolution camera within a stainless steel enclosure for continuous monitoring of critical assets and processes within extreme environments. 

Technical Specifications:

  • Mid-tier, 384 x 288 pixel resolution
  • Unmatched sensitivity and an accuracy of ± 2 °C (± 3.6 °F) or ± 2% it provides real-time thermal imaging of temperatures between -20 °C to 120 °C (-4 °F to 248 °F)
  • Standard 47° x 35.6° field of view covers multiple assets with a single cameras; custom lens options are available to accommodate different applications and requirements

Download full product specifications sheet here.

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APEX 300 for Close Proximity Applications

The APEX 300, developed by ICI, is a cost-effective thermal solution with over 2 million visible light pixels, delivering best-in-class resolution within the low-resolution tier, at an affordable price. Its compact yet robust design makes it perfect for continuous monitoring applications in  tight-fit locations

Technical Specifications:

  • 384 x 288 pixel resolution
  • Strong temperature sensitivity and an accuracy of ± 2 °C (± 3.6 °F) or ± 2%
  • Provides real-time thermal reading of temperatures between -20 °C to 650 °C (-4 °F to 1202 °F)
  • Wide,  68° x 51.8° field of view

Download full product specifications sheet here.

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DetectIR for Asset and Facility Monitoring Applications

The ICI DetectIR PTZ 640 is a state-of-the-art IR monitoring solution that leverages a cutting-edge dual-spectrum imaging system equipped with both visible and thermal imaging capabilities. Housed in a robust IP66-rated PTZ enclosure, the DetectIR excels in detecting asset condition anomalies, environmental hazards, fires, and area intrusions.

Technical Specifications:

  • High, 640 x 512 pixel resolution
  • Strong temperature sensitivity and an accuracy of ± 2 °C (± 3.6 °F) or ± 2%
  • Pan/Speed: 360° Continuous Rotate; 0.1°~100°/s
  • Tilt/Speed: -90°~+40°; 0.1°~60°/s

Download full product specifications sheet here.

Vibration Sensing Solutions

MSAI Cloud is Now Compatible with Amazon Monitron Vibration Sensors

The integration between MSAI Cloud software and Amazon Monitron provides a scalable and cost-effective approach to maintaining asset health, ensuring continuous, efficient, and safe industrial operations. This system leverages the advanced data analytics and cloud capabilities of MSAI Cloud with the precise vibration sensing technology of Amazon Monitron. Together, they provide real-time insights into the health and performance of machinery, enabling predictive maintenance strategies. The sensors continuously monitor vibration patterns and temperatures of critical equipment, transmitting the data to the MSAI Cloud platform, where it is analyzed to detect anomalies and predict potential failures. This proactive approach helps to minimize downtime and reduce maintenance costs, ensuring that critical assets operate efficiently and reliably.

MSAI Cloud-enabled vibration sensors are ideally suited for continuous monitoring of critical 2 through critical 4 assets. Amazon Monitron is also a viable complimentary technology for monitoring critical 1 assets, used in tandem with infrared or acoustic imaging to ensure holistic equipment coverage. By implementing this integrated system, organizations can effectively monitor a wide range of machinery, from pumps and motors to gearboxes and compressors. The predictive maintenance capabilities allow for timely interventions before minor issues escalate into major problems, thereby extending the lifespan of equipment and optimizing operational efficiency. 

Acoustic Imaging Solutions

Acoustic Imaging Solutions for Asset Monitoring, Leak Detection & Electrical Discharge Identification

Acoustic MSAI

MultiSensor AI leverages fixed mounted acoustic imagers, manufactured by Infrared Cameras Incorporated (ICI), a subsidiary of MultiSensor AI. The acoustic imagers seamlessly pair with MSAI Cloud software to detect and visualize sound patterns, making them highly effective for identifying issues such as gas leaks, electrical discharge, and mechanical anomalies in industrial equipment. Detailed acoustic data is transmitted from the imagers to MSAI Cloud, where the data is analyzed in real-time, pinpointing the exact location and nature of potential problems. 

Combining acoustic imagers and MSAI Cloud software offers a powerful solution for predictive maintenance, asset management, and facility safety. Leveraging the cloud-based analytics and machine learning capabilities of MSAI Cloud, the system can process vast amounts of acoustic data to identify patterns and trends that indicate potential failures and safety issues. This predictive approach enables maintenance teams to take proactive measures to reduce the risk of unexpected breakdowns and operational disruptions, extend the lifespan of critical assets, and help avoid potential safety risks . 

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