Monitor energized panels safely and continuously.
Thermal and visual monitoring that detects electrical faults, arcing, and overloads - without opening live panels.
The Challenge
Electrical panels and switchgear are among the most common ignition sources in industrial environments. Yet live-panel inspections expose personnel to high-voltage risk and often occur only quarterly or annually. That gap leaves facilities vulnerable to unseen hotspots, loose connections, or overloading that can lead to fires or outages.
Electrical Panel Monitoring (EPM) enables remote, always-on inspection of energized electrical systems.
Fixed thermal sensors and compact visual cameras detect abnormal heat, load imbalance, or insulation failure in real time - eliminating the need for manual IR windows or open-door inspections.
With continuous monitoring and instant alerts through the MSAI Connect platform, safety increases while maintenance hours drop.
Unlike handheld or periodic IR inspections, MSAI's Electrical Panel Monitoring provides continuous, unattended monitoring of critical electrical assets.
Our systems integrate thermal imaging, intelligent analytics, and engineering expertise ensuring the right camera, configuration, and alert logic for each panel type. It’s automated reliability with human oversight where it matters.
WHY MULTISENSOR AI?
Key Benefits
Eliminate the risk of live-panel exposure by enabling remote, non-contact thermal monitoring.
Identify arcing, loose terminals, or overloads instantly, reducing response time from weeks to minutes.
Support NFPA 70E safety compliance while maintaining full uptime—no manual access required.
how it works
How our EPM Solution Is Delivered
MultiSensor AI delivers a fully integrated electrical monitoring system that unites fixed thermal and visual sensors, a secure connectivity hub, and the MSAI Connect platform into one intelligent, always-on solution. Sensors continuously monitor energized panels and switchgear for heat buildup, load imbalance, or arcing. Data flows through the MSAI Hub into MSAI Connect, where AI-assisted analytics and human-in-the-loop validation work together to detect potential faults early and confirm real anomalies—helping teams prevent failures, protect personnel, and maintain uninterrupted operations.
Compact fixed thermal and visual cameras provide continuous, non-contact monitoring of live electrical panels, MCCs, and transformers. Choose from Essential, Standard, or Advanced kits based on temperature range, resolution, and field of view. These sensors capture early signs of loose connections, overloads, or insulation failure - critical data for preventing electrical fires and unplanned outages.
The MSAI Hub acts as a secure edge gateway for all connected enclosures. It aggregates live data from multiple panels and transmits it to your local or cloud environment while maintaining strict network isolation. Integration with SCADA, DCS, or PLC systems ensures that every alert, image, and temperature reading flows directly into your existing operational and maintenance workflows.
MSAI Connect is the intelligence layer that transforms sensor data into actionable electrical health insights. The platform uses AI-driven thermal analytics to identify hotspots, track degradation trends, and generate automated alerts or maintenance tasks.
Teams can visualize condition trends, set custom alarm thresholds, and document compliance—all within a single dashboard.
A unified monitoring solution - hardware, hub, and software - providing 24/7 visibility into energized equipment, eliminating manual IR inspections, and reducing arc-flash risk while delivering measurable ROI within weeks..
Analytics integrations
Communications integrations
APPLICATIONS
Industry Applications
- Warehousing: Detect conveyor or motor overheating before peak-season bottlenecks.
- Automotive: Prevent thermal runaway in EV battery test chambers and assembly lines.
- Data Centers: Identify hotspots in racks and cabling before they trigger outages.
- Pulp & Paper: Catch fires in sawmills and dryers before they spread.Protection
Warehousing
Automotive
Data centers
Pulp & paper
TESTIMONIALS
Results that prove it
We’ve eliminated live-panel access altogether. The system detects load imbalance before it becomes a fire risk.
EPM gave us real-time visibility across hundreds of panels. It’s safer for our team and has paid for itself within months.
Stats
Our Stats
20× ROI Return in in 6 Months
Continuous thermal monitoring for a global distribution leader prevented conveyor fires during peak operations, achieving a 20× return within six months.
- 0 Fire Incidents
- 0 Fire Incidents
- 0 Fire Incidents
- 0 Fire Incidents
0 Fire Incidents
An automotive manufacturer maintained zero EV battery test-bay incidents since installing ETD, detecting overheating modules hours before ignition.
