Predict failures before they happen.
Keep production lines running and prevent unplanned downtime with 24/7 monitoring that keeps critical assets performing and your team focused where it matters most.
Reliability Maintenance Engineering
With MSAI's RME solutions, you're continuously monitoring mechanical and electrical assets using thermal, electrical and gas sensors integrated through MSAI Connect.
The platform learns each asset’s behavior, identifying anomalies like bearing wear, misalignment, or insulation breakdown before they escalate.
Maintenance teams receive actionable alerts, enabling planned interventions that reduce downtime and extend asset life.
Why It's Different
RME combines multi-sensor inputs with reliability expertise. Unlike single-sensor or software-only platforms, MSAI delivers engineered deployments tuned to your plant’s critical equipment and workflows.
The system is built on decades of field reliability experience - configurable, scalable, and proven across high-throughput industrial environments.
Predictive Insight
Detect subtle shifts in temperature, vibration, or current draw days before failure.
Reduced Downtime
Convert unplanned shutdowns into scheduled maintenance, improving productivity and safety.
Extended Asset Life
Monitor degradation over time to optimize replacement cycles and spare-part inventory.
Select your Hardware
High-performance thermal and visual cameras continuously monitor high-risk equipment and zones. Select from Essential, Standard, or Advanced camera resolution kits based on your required range, resolution, and coverage area. These rugged sensors capture the earliest signs of heat buildup, leaks, or faults - providing the foundational data for real-time condition awareness.
Connect our Gateway
Our MSAI Hub acts as a secure gateway for all connected sensors. It aggregates and synchronizes data from up to seven cameras, providing real-time edge connectivity to your existing SCADA, DCS, or PLC systems. This seamless integration ensures that every alert, image, and temperature reading flows directly into your operational environment - without new infrastructure or complexity.
Gain Insights with MSAI Connect
MSAI Connect is the intelligence layer where the real value is realized. The platform analyzes continuous sensor data using proprietary AI algorithms to detect anomalies before they cause downtime. Users can customize dashboards, set alert thresholds, and automatically generate work orders for predictive maintenance or emergency response. Integration into existing maintenance and safety workflows enables faster action and measurable ROI - typically 8× over five years, with payback in under four months.
The Result
A unified monitoring solution - hardware, hub, and software - providing 24/7 visibility, actionable insights, and proven ROI within weeks of deployment.
"Before MSAI, failures were a surprise. Now, we get notified days in advance, plan maintenance, and avoid shutdowns entirely"
Safety & Facilities Lead Global Automotive Manufacturer"The predictive alerts are precise. They’ve eliminated unnecessary inspections and saved us thousands per line."
Reliability Engineer Global E-Commerce Distributor
20× ROI in 6 Months
Continuous thermal monitoring for a global distribution leader prevented conveyor fires during peak operations, achieving a 20× return within six months.
0 Fire Incidents
An automotive manufacturer maintained zero EV battery test-bay incidents since installing ETD, detecting overheating modules hours before ignition.
100% Smoother Operating Procedures
With automated alerts and clear thermal insights, your team can respond faster and more confidently—no scrambling, just streamlined safety