Predict failures before they happen.
Keep production lines running and prevent unplanned downtime with 24/7 monitoring that keeps critical assets performing and your team focused where it matters most.
The Challenge
Unexpected equipment failures remain one of the largest drivers of lost production time and maintenance expense. Manual route-based inspections and vibration tools detect issues only after wear has progressed. Without continuous data, reliability teams are left reacting to breakdowns rather than preventing them.
With MSAI's RME solutions, you're continuously monitoring mechanical and electrical assets using thermal, electrical and gas sensors integrated through MSAI Connect.
The platform learns each asset’s behavior, identifying anomalies like bearing wear, misalignment, or insulation breakdown before they escalate.
Maintenance teams receive actionable alerts, enabling planned interventions that reduce downtime and extend asset life.
RME combines multi-sensor inputs with reliability expertise. Unlike single-sensor or software-only platforms, MSAI delivers engineered deployments tuned to your plant’s critical equipment and workflows.
The system is built on decades of field reliability experience - configurable, scalable, and proven across high-throughput industrial environments.
WHY MULTISENSOR AI?
Key Benefits
Detect subtle shifts in temperature, vibration, or current draw days before failure.
Convert unplanned shutdowns into scheduled maintenance, improving productivity and safety.
Monitor degradation over time to optimize replacement cycles and spare-part inventory.
how it works
How our RME Solution Is Delivered
MultiSensor AI delivers a complete, integrated monitoring solution that combines sensor hardware, a connectivity hub, and the MSAI Connect condition-based monitoring software platform into one intelligent system. Fixed thermal or visual sensors continuously capture data, the MSAI Hub securely transmits and synchronizes it, and MSAI Connect transforms it into real-time insights. This unified approach eliminates silos between devices and data-giving customers full visibility, automated alerts, and measurable ROI within weeks.
The real value lies in MSAI Connect, which turns continuous monitoring into predictive intelligence, enabling faster decisions, fewer failures, and safer, longer-running operations.
High-performance thermal and visual cameras continuously monitor high-risk equipment and zones. Select from Essential, Standard, or Advanced camera resolution kits based on your required range, resolution, and coverage area. These rugged sensors capture the earliest signs of heat buildup, leaks, or faults - providing the foundational data for real-time condition awareness.
Our MSAI Hub acts as a secure gateway for all connected sensors. It aggregates and synchronizes data from up to seven cameras, providing real-time edge connectivity to your existing SCADA, DCS, or PLC systems. This seamless integration ensures that every alert, image, and temperature reading flows directly into your operational environment - without new infrastructure or complexity.
MSAI Connect is the intelligence layer where the real value is realized. The platform analyzes continuous sensor data using proprietary AI algorithms to detect anomalies before they cause downtime. Users can customize dashboards, set alert thresholds, and automatically generate work orders for predictive maintenance or emergency response. Integration into existing maintenance and safety workflows enables faster action and measurable ROI - typically 8× over five years, with payback in under four months.
A unified monitoring solution - hardware, hub, and software - providing 24/7 visibility, actionable insights, and proven ROI within weeks of deployment.
Analytics integrations
Communications integrations
APPLICATIONS
Industry Applications
- Warehousing: Detect conveyor or motor overheating before peak-season bottlenecks.
- Automotive: Prevent thermal runaway in EV battery test chambers and assembly lines.
- Data Centers: Identify hotspots in racks and cabling before they trigger outages.
- Pulp & Paper: Catch fires in sawmills and dryers before they spread.Protection
Warehousing
Automotive
Data centers
Pulp & paper
TESTIMONIALS
What customers say about us
Before MSAI, failures were a surprise. Now, we get notified days in advance, plan maintenance, and avoid shutdowns entirely
The predictive alerts are precise. They’ve eliminated unnecessary inspections and saved us thousands per line.
Stats
Our Stats
20× ROI Return in in 6 Months
Continuous thermal monitoring for a global distribution leader prevented conveyor fires during peak operations, achieving a 20× return within six months.
- 0 Fire Incidents
- 0 Fire Incidents
- 0 Fire Incidents
- 0 Fire Incidents
0 Fire Incidents
An automotive manufacturer maintained zero EV battery test-bay incidents since installing ETD, detecting overheating modules hours before ignition.
