Predict. Prevent. Perform.

AI-Powered Monitoring for Material Handling Systems

Keep your operations moving with real-time asset monitoring, early anomaly detection, and seamless workflow integration. MultiSensor AI gives your team the tools to prevent failure before it happens—boosting safety, uptime, and performance.

Get a demo

Don’t Wait for Downtime to Take Control

Material handling operations depend on the smooth coordination of complex, high-demand systems—from conveyor belts to robotic actuators. Yet small faults often go unnoticed until they escalate into critical failures, causing costly shutdowns and safety hazards.

MultiSensor AI’s monitoring platform for material handling enables 24/7 surveillance of essential assets using AI-enhanced sensor data. By detecting subtle warning signs early, our platform helps maintenance teams prevent unplanned downtime, streamline response, and protect your most valuable equipment.

·        Optimized Equipment Performance:
Real-time tracking and condition monitoring ensure that motors, gearboxes, bearings, and belts operate at peak performance.

·        Actionable Insights from Sensor Data:
Leverage multi-sensor intelligence—including thermal, vibration, and acoustic data—to detect mechanical stress and predict failures accurately.

·        Seamless Workflow Integration:
Automate alerts and maintenance responses within your current CMMS, MES, or SCADA system—no disruption, just smarter maintenance.

·        Improved Operational Safety:
Minimize unexpected failures that can lead to safety risks by acting on anomalies before they become incidents.

Button Text

Smarter Monitoring in Four Simple Steps

From continuous sensing to actionable insights, MultiSensor AI’s platform simplifies predictive maintenance for material handling systems. Our process turns complex data into clear next steps—helping your team stay ahead of failure, not just react to it.

Sense

Fixed sensors—including thermal cameras and vibration monitors—track asset performance 24/7. Use existing infrastructure or deploy MSAI hardware for enhanced precision.

Capture

Sensor data is centralized into one AI-powered platform that provides instant feedback, smart alerts, and long-term visibility into equipment behavior.

React

When a threat is detected, our system automatically generates maintenance alerts and work orders—integrated directly into your existing CMMS or ERP tools for rapid, standardized response.

Analyze

Go beyond alerts with deep analytics. Understand long-term performance trends, identify root causes of failure, and continuously improve asset health strategies using historical and real-time data.

Button Text

Why Leading Operations Trust MultiSensor AI for Material Handling Monitoring

Conventional maintenance strategies often fall short in high-speed, high-risk environments like material handling. That’s why forward-thinking operations and engineering leaders choose MultiSensor AI to upgrade from reactive to predictive workflows.

Earlier Warnings, Better Outcomes

Our platform captures the earliest signals of equipment fatigue—before operators notice a problem—allowing interventions that prevent downtime altogether.

Improved Safety Across the Line

Reduce incidents tied to equipment failure by identifying mechanical issues that could otherwise lead to injuries or disruptions.

Protection for High-Value Assets

Monitor mission-critical equipment like motors, actuators, and gearboxes to prevent breakdowns, extend service life, and reduce unplanned costs.

Smarter Alerts. Less Noise.

Intelligent filtering and analytics ensure that teams receive fewer nuisance alerts and more actionable insights—keeping attention on what truly matters.

Button Text

Quantifiable Safety and Efficiency Gains

MultiSensor AI’s material handling solution delivers measurable performance improvements from day one. Reduce downtime, enhance safety, and operate with greater confidence.

·        10% Decrease in False Positives:
Our analytics engine filters out harmless anomalies—alerting only when meaningful patterns emerge.

·        30% Increase in Uptime:
Early detection of equipment degradation allows you to intervene before failure, keeping production lines moving.

·        100% Streamlined Response Protocols:
With standardized alerts and data-backed decisions, teams can react quickly and efficiently, minimizing chaos during high-risk events.

Button Text